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waste heavy surface printed film recycling pelletizing line-0

Plastic Granulating Line

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Waste Heavy Surface Printed Film Recycling Pelletizing Line

Suitable for recycling waste plastics with little water and heavy surface printed film
Perfect recycling equipment that combines crushing,
extrusion and pelletizing in the same machine
Suitable Raw Materials:
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PE/PP Printed roll / film Printing waste bag
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Pre-washed scraps Waste Film
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Stretch film
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BOPP film HDPE/PP fiber
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Printing woven bag FIBC bag
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Silk, Pumping yarn,Fiber
Technical Parameters of Pelletizing Line:
Model PTCS80 PTCS100 PTCS130 PTCS150 PTCS185
Screw diameter(mm) 80 100 130 150 185
L/D 18-42
Rotating speed 10-150
(rpm)
Capacity(kg/h) 150-250 200-350 450-600 600-700 800-1200
Specification Introduction:
Model PTCS Three-in-one plastic recycling machine
Final product Plastic pellets
Recycling machine structure Conveyor belt, crusher, extruder, pelletizing unit, water cooling unit, drying unit and storage cylinder, degassing unit, filter unit
Recyclable materials DPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Production capacity 100-1200KG/H
Feeding system Belt conveyor, clamp wheel set (optional)
Screw diameter 65~185mm (customized)
Screw length to diameter(L/D)ratio 30/1, 32/1, 34/1, 36/1 (customized)
Screw material 38CrMoAl or bimetal
Degassing hole Double degassing hole, single degassing hole or no degassing hole (customized)
Filtering system Double-cylinder filtration
Pellet type Hot die-cutting type (water-ring cutting)
Cooling method Water cooling
Voltage Customization (for example: 480V 60Hz in the United States, 440V/220V 60Hz in Mexico, 380V 60Hz in Saudi Arabia, 415V 50Hz in Nigeria)
Optional accessories Metal detector (S+S Germany), wheel set, color master batch and additive meter, centrifugal dehydrator
Delivery date It takes 50~70 days to customize the machine.
Warranty One year
After-sales service Engineers can be dispatched to customers' overseas factories to assist in machine installation

Waste Heavy Surface Printed Film Recycling Pelletizing Line details

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Operation Flow Chart:
Feeding unit 1
Belt conveyor unit: The recycled waste can be directly placed on the conveyor belt to facilitate feeding, and the conveyor belt controls the feeding rate with ampere quantification.
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Feeding unit2
Clamping wheel set: It can be matched with a belt conveyor unit to feed the entire roll of film on the rack at the same time.
Cutting compaction system
Equipped with a precise temperature control and cutting system to ensure that the semi-molten plastic can quickly and stably enter the extrusion system for mixing and fusion.
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Degassing hole
The double degassing hole design of the extruder can release more ink and water vapour in the recycled material to improve the quality of the final product
Filter screen change system
The double-column screen changing system has a filter area twice as large as the general pallet screen changing system. This screen changing system can improve filtration efficiency and reduce the number of screen changes. In addition to reducing the number of screen changes, the dual-channel design allows the machine to continue to operate during the screen change process, increasing the overall production capacity of the machine and reducing waste.
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Pelletizing unit
The hot die pelletizing system can immediately pelletize the melted plastic material after extrusion. Immediately after cutting the pellets, it enters the water ring for cooling. The particle shape and size are average, conducive to re-production in various extruders and injection molding machines.
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The recycled particles of the product can be 100% directly put into the film blowing machine or pipe extruder production line for reuse.
Features
Intelligent control:
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HMI PLC control:Ergonomic touch screen, easy operation, high stability and low maintenance cost.
Process formula memory: According to the formulation and logic of different materials to set parameters, it can easily load the saved process formula from the formula storage system, to make the process simpler.
Remote diagnosis and data transfer: Combined with Bluetooth and modules, realize remote data transfer and monitor, fast diagnosis.
Preheating: Preheat the equipment in advance according to the formula, to save labor.
High security protection: ensure the security of personnel and equipment
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Emergency protection (to stop the equipment during emergency)
Limit switch
Protective cover
High-speed transmission warning (yellow painting sign)
Lower energy consumption and higher production:
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Rely on a special-design control program and process monitor to achieve lower energy consumption.
Higher production is obtained under the same equipment specification, increasing output, reducing energy consumption.
One-stop service:
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Provide a complete set of solutions: factory design, equipment and auxiliary machine, fast response service system (online + underline)
Pelletizer design can be used to process up to 95% surface printing recovery materials.
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1. Filtration before degassing
This machine recovers the reprinted recovery material, which is filtered before the degassing so that it can ensure high quality degassing effect, produce better particles.
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2. Triple degassing
In addition to the double degassing of the first extruder, the breathable blocks (at the first and second extruder junctions) serve as the third degassing section to further remove ink and excess moisture from the recycled material.
3. Improved pelletizing is more rapid and more stable
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The improved pelletizing design is now used in the printing of the BOPP film recovery effect. In addition to pulverization, the pulverization unit also uses the thermal energy generated by the operation to heat the plastic material. The tightening step dramatically enhances the stability from the pulverization unit to the proposal section. Highly stable feeding ensures the stable capacity of the machine.
Customer Site
1.New project 1100kg/ h 5G Double Filtration Compacting Pelletizing Line
Our company has completed a new modern plastic recycling Two Stage Plastic Pelletizer Machine with self-clean filtration system!The self-clean filter realizes automatic slag discharge.For the second stage,we use piston type filter,which has a large filtration area.
Located in Poland
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2.PP Non-woven Fabric /tpe Gloves Shredding Compacting Recycling Extruder Machine Srilanka listed group professional recycling company specializing in the recycling of PP non-woven fabrics,Who has EREMA recycling machine.Because of the quality of POLYRETEC,they also bought POLYTEC recycling machine.The machine runs smoothly and the output productivity is high.
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3.Ldpe Films Recycling Pelletizing System From Polytec Machinery .
The Turkey customer recycles LLDPE Bags and Pe Films.This pelletizing machine is realized to recycle the printed bags and films in one machine.The machine capacity of our PTC100 can do 350kg per hour.
Located in Turkey .
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