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Suzhou Polytec Machine Co LTD
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ps plastic crushing washing production line-0

Plastic Washing Line

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ABS/PS Plastic Crushing Washing Production Line
ABS/PS Plastic Crushing Washing Production Line

ABS/PS Plastic Crushing Washing Production Line

Raw materials: all kinds of TV shell, computer shell, refrigerator shell, etc

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  • Description

+86-13338664103
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01— Product Introduction
ABS PS household appliance shell crushing washing recycling production line is mainly used for processing various kinds of television shells, computer shells, refrigerator shells, washing machine shells, air conditioner shells, car battery shells, electric vehicle battery shells and other waste large-sized hollow household appliance shells, by dismantling and crushing, saltwater flotation, dehydration and drying, rubber bounce separation and electrostatic separation, to separate impurities and metal in the materials and obtain high-purity engineering raw materials for re-use. Firstly, dismantle the waste hollow-type ABS PS appliance shells and break them into small pieces, then remove surface stains by high-speed friction scrubbing, then wash out some impurities by saltwater washing, then clean with clean water, then dry by centrifugal dehydration and hot wind drying, then use bounce separator and electrostatic separator, so to separate out metal, rubber and impurities and finally to obtain various kinds of high-purity engineering raw materials. The obtained clean household appliance shell flakes can be made into pellets for re-use.
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02— Scope of Application
◆ ABS HIPS Television shell
◆ ABS washing machine shell
◆ Refrigerator shell
◆ Air conditioner shell
◆ PS car, electric car battery shell
03—Plastic Separation and Recycling Process
The recyclable resources in home appliances are not just plastic. Therefore, after crushing waste home appliances, firstly sort out various metal resources and then sort the crushed plastic materials, and other waste plastic products to be sorted should also be crushed condition. Even if it is not, we also have a plastic crusher to crush plastic products for easy sorting. Therefore, waste plastic sorting can also be said as the removal of impurities in plastic crushed materials. Sorting process reference: mixed plastic crushing material → feeder (uniform convey material) → saltwater floating tank (remove heavy materials such as stones and metals, leave various plastic and other light floating materials lighter than saltwater) → plastic crusher (crush the mixed plastic) → Heating and fricton washer(remove oil,paint,coating of material)→clean water washing tank (clean the plastic, and classify the plastic according to the materials) → dehydration machine(remove water) → dryer (dry cloth) → silicone separation machine (remove rubber, silica gel and other impurities, so to obtain relatively clean plastic, according to the different materials, the purity is 99%+).
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04 — Technical characteristics
Model Capacity Installation power Space Compressed air Water
(kg/h) (kw) (m2) (m3/min) (m3)
ABS500 500 98 500 0.5 2
ABS1000 1000 150 700 0.5 2
ABS2000 2000 230 1000 0.5 3
ABS3000 3000 420 1500 0.5 4-6
05-Unit introduction :
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Manual sorting belt conveyor
Function: manually sort out PVC bottle, labels, and other impurities.
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Double shaft shredder
break the material to 40-50mm
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Rinsing wash tank
For PP PE bottle rinsing, metal, stone and other submerged impurities from the material
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PTC Wet Crusher
Fine grinding
1. Blade change without opening the cover and without moving the
belt, enabling quick Blade changes.
2. Equipped with twin-screw forced feeding mechanism, ensuring high
output and stable feeding.
3. Spline knife shaft mechanism results in low powder content and
high output
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Floating washing tank
Used to rinse materials, impurities with density greater than 1 gram / cubic centimeter are sunk to the bottom, and PP materials with density less than 1 gram / cubic centimeter are floating and discharged.
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Hot&friction washer
Rubbing clean the material and remove the foam and paint on the material surface by heating,
Used to add detergent and heat the flakes when high-speed friction cleaning, removing dirt.
Auto chemcial dosing feeder:
This is a fully automatic dosing system that integrates chemical dissolution, maturation, and injection into one unit. The equipment controls the dosage based on the desired concentration of the chemical solution, automatically mixing, dissolving, and maturing the flocculant, which is then injected into the treated water via a dosing pump. This significantly simplifies the complexity of using flocculants, ensures an automatic and precise dosing process, and reduces chemical consumption.
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Zig-zag Air sorter
Separate label dust from materials
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Floating washing tank
Used to rinse materials, impurities with density greater than 1 gram / cubic centimeter are sunk to the bottom, and PP materials with density less than 1 gram / cubic centimeter are floating and discharged.
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Centrifugal dryer
dehydrate the rinsed material at high speed, and separate the impurities contained in the material to ensure the high cleanliness of the material entering the subsequent cleaning system.
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Hot air screw dryer
Used for further hot air drying of dewatered materials.
Low noise ,no choke ,less powder dust .
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DCS intelligent recycling line control system
Upper computer control system:
Features：
①The production process is controlled in real time, and data .
② Monitor the operating status of the equipment in real time
③The system is equipped with an intelligent medical examination module to remind the equipment of regular inspection items in real time to avoid false or missed inspections.
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Silica gel separator
Separate silica gel
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Electrostatic separator
Separate PP PE ABS PS

Brand of Components:

All type of bearings use Japanese NSK or German SKF, image.png
The motor is SIEMENS or WEG image.png
The reducer adopts Ruidesen image.png
Inverter image.png
Low voltage components image.png
PLC Module image.png
Imported conductivity sensor is used for hot washing detection

Customer Cases :

1.ThePTW2000 pesticide bottle recycling line POLYTEC .Pesticides are agricultural chemicals used to prevent pests and diseases and regulate plant growth. They are widely used in agriculture, forestry and animal husbandry production, environmental and household hygiene to prevent pests and epidemics, and industrial products to prevent mould and moths. There are many kinds of pesticides, which can be divided into insecticides, acaricides, rodenticides, nematicides, plant growth regulators, etc., according to their uses. According to the bottle material, it is divided into three categories: PET bottles, pure HDPE bottles and bottles with barrier layers. Many pesticide bottles are produced in farming every year
Located in shandong province ,china
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2.The sheet grade 2000KG/H PET Flakes Washing Machine line.
One of the most famous plastic recycling company bought the PET washing line from POLYTEC.PET recycling has a huge market.We are involved in developing our technology in PET washing and Pelletizing.
Located in Rwanda .
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3.PP Food Containers Plastic Washing Recycling Line
More and more customers found that there are tremendous opportunities for business in plastic recycling field.POLYTEC providing the best solution for plastic recycling.Such as HDPE bottle,drum,hollow container,PP chairs,WEEE ABS/PS waste's
recycling.
Located in china
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