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plastic recycling compacting pelletizing machine-0

Plastic Granulating Line

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Plastic Recycling Compacting Pelletizing Machine

Name: Soft plastic pelletizing line
Raw materials: Printed and non-printed plastic film, plastic bag, non-woven fabric, plastic raffia, washed and squeezed films, materials with water content, and post-consumer waste materials, plastic flakes, etc.
Pelletizing way: water-ring cutting, cold strand cutting, under water cutting all available from POLYTEC to meet different conditions of materials.
Below use water-ring cutting as an example.
01— Project introduction
Plastic film can be recycled and reprocessed into small pellets that are used to make plastic containers, crates, pipes, new plastic bags, and pallets.
Plastic film recycling is good for the environment and can generate economic income as a win-win solution.
Plastic Recycling Compacting Pelletizing Machine manufacture
02— Applicable materials
Shopping mall shopping bags, vest bags, inner packaging bags, outer packaging bags, heat shrink film, plastic wrap, printed film, etc.
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Plastic Recycling Compacting Pelletizing Machine factory
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03— Technical characteristics
Model Screw diameter Output (kg/h) Power consumption Labor L/D Rotating speed
(mm) (KW) (person) (rpm)
PTC80 80 150-250 90 1月2日 18-42 10-150
PTC100 100 200-350 130 1月2日
PTC130 130 450-600 220 2月3日
PTC150 150 600-700 270 2月3日
PTC185 185 800-1200 366 2月4日
04— Advantages
1.Feeding of scraps is easy and automatically controlled
2.Film-on-rolls can be fed with side feeder at the same time
3.Agglomerator/ compactor: Cuts, dries and compacts the material which ensures a fast and stable feeding into the extruder
4.Degassing: suitable to process films with larger printed area and some water content
5.Filtration: for non-stop operation and prevents material leakage
6.Hot die face pelletizer: for stable and high quality plastic pellets
7.Machine by human friendly design, energy saving
05 —Process
Conveyor belt, agglomerator/ compactor, extruder, pelletizing unit, water coolingunit, drying unit, storage silo.
Machine Photo of machine Technical specifications
Belt conveyor image(8f7f39b453).png Transfer plastic waste such as films, silk, woven bags to the pellet; the feeding speed of the conveyor belt according to the fullness of the agglomerator by the inverter.
Compactor image(22d83f9616).png 1.The rotary blades at the bottom of the compactor and fixed blades on the wall cut plastic material into small flakes,Friction heat dries and pr-heats the flakes and makes them shrink .
2.This combined process of cutting drying and compacting enable stable and effective feeding for small bulk density plastics .
3.Inverter for compactor to adjust rotary speed of compactor ,meanwhile saves energy 10-15%.
Single screw extruder image(bf57919581).png High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one.
Vacuum pumping hardware
Plate type, piston type, and automatic self-cleaning type filter, you have different choice according to impurity contents in material and your habit. image(8aaa899b97).png Comparative advantages of large area net changer and plate type net changer:
1) larger filtration area 2-4 times, particle quality greatly improved
2) lower energy consumption :40-70 per cent lower energy consumption
3) the true meaning of no stop network without pressure fluctuations, water ring particles thickness more uniform.
4) higher durability and tightness
5) reduce filter mesh cost by 20% effectively
6) effectively prolong the time of network exchange, save manpower, reduce waste of raw materials
Pelletizing image(288b05c5e4).png New European design water ring pelletizer, Cutting speed of pelletizer controlled automatically by PLC according to the pressure of die head, which could achieve the uniform size for output pellets.
Drying system image(1b30b2aa87).png Centrifugal dryer match with hot air drying system
Smart Control cabinet image(1ae9dc10b4).pngimage(3d8e2ef992).png

SMART intelligent control:

image(fe89d72f0d).png

HMI PLC control: ergonomic touch screen, easy operation, high stability, low late maintenance cost
Recipe memory
Remote diagnosis and data transmission
High safety protection: to protect personnel safety and equipment safety

Emergency stop protection (equipment stop in emergency situations)
limit switch
Protect the shell
High-speed transmission parts warning reminder (yellow paint, sign)

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6— Customer case
1.New project 1100kg/h 5G Double Filtration Compacting Pelletizing Line
Our company has completed a new modern plastic recycling Two Stage Plastic Pelletizer Machine
with self-clean filtration system!The self-clean filter realizes automatic slag discharge.For the
second stage,we use piston type filter,which has a large filtration area.
Located in Poland
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2.PP Non-woven Fabric /tpe gloves Shredding Compacting Recycling Extruder Machine
Vietnam listed group professional recycling company specializing in the recycling of PP non-woven fabrics,Who has EREMA recycling machine.Because of the quality of POLYRETEC,they also bought POLYRETEC recycling machine.The machine runs smoothly and the output productivity is high.
image (48).jpg
3.Ldpe Films Recycling Pelletizing System From Polyretec Machinery .
The Turkey customer recycles LLDPE Bags and Pe Films.This pelletizing machine is realized to
recycle the printed bags and films in one machine.The machine capacity of our PTC100 can do
350kg per hour.
Located in Turkey
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