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high grade waste rigid plastic recycling washing plant-0

Plastic Washing Line

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HIGH GRADE Waste Rigid plastic recycling washing plant

Raw materials: Bottles, chemical drums, HDPE milk bottles, industrial pipes, etc. rigid plastic materials.

01— Project introduction
The rigid washing plants are designed for recycling post-consumer hard materials like bottles, injection waste, or rigid materials. POLYTEC systems produce uniform plastic flakes with high purity and low moisture level.
02— Applicable materials
Waste rigid plasticmaterial can be in many different conditions in terms of moisture,contamination, and rigid type, basically divided into the following families:
Bottles, chemical drums, HDPE milk bottles, industrial pipes,WEEE Waste Electrical Equipment, ABS recycling, etc.
image - 2025-07-01T133707.119.jpg
03 — Technical characteristics
Model Capacity
(kg/h)
Installation power
(kw)
Space
(m2)
Compressed air
(m3/min)
Water
(m3)
PE/PP500 500 190 500 0.5 2
PE/PP1000 1000 270 700 0.5 2
PE/PP2000 2000 350 1000 0.5 4
PE/PP3000 3000 480 1800 0.5 6
04— Advantages
1.Designed for rigid plastics with a wall thickness ranging from 1-25mm
2.Minimizes the recycling water flow rate and evaporation losses
3.Wear resistant design to maximize the consistent running of the system and minimize operational costs
4.High speed washing system with corresponding speed according to material type
5.The under-water force-washing paddle of the washing tank maximizes the washing efficiency
6.Mechanical and thermal drying system minimizes the moisture of the end product
7.High speed washing and drying can be set at suitable intensity to avoid over friction
8.System automation to ensure components actions are linked, system capacity is maximized, and system protected against interfering material
05 —Process
After shredding, crushing, washing, and drying. The finished product could be fed into pelletizing systems to produce plastic pellets and create a bigger profit.
06 — Layout showing
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image.png
07-Unit introduction :
Machine name Introduction
Manual sorting belt conveyor

Function: manually sort out PVC bottle, labels, and other impurities.

image(6b74d4b56a).png

Double shaft shredder

break the material to 40-50mm

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Belt conveyor and metal separator
Rinsing wash tank

For PP PE bottle rinsing, metal, stone and other submerged impurities from the material

image(61b8e5fde3).png

PTC Wet Crusher

Fine grinding

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Floating washing tank

Cleaning flakes and separating remained dirt and dust

image(2752550eed).png

Centrifugal dryer

Remove dirty water

image(5444e51bbd).png

Hot&friction washer

Rubbing clean the material and remove the foam and paint on the material surface by heating,Used to add detergent and heat the flakes when high-speed friction cleaning, removing dirt.

image(0e4358d255).png

Zig-zag Air sorter Separate label dust from materials
Floating washing tank

Cleaning flakes and separating remained dirt and dust further.

image(1c61518a54).png

Centrifugal dryer

Drying

image(d850ff2607).png

Hot air dryer

Drying

image(238ebeca1f).png

DCS intelligent recycling line control system

Upper computer control system:

Features:

①The production process is controlled in real time, and data .

② Monitor the operating status of the equipment in real time

③The system is equipped with an intelligent medical examination module to remind the equipment of regular inspection items in real time to avoid false or missed inspections.

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Silica gel separator

image - 2025-06-30T171224.118.jpg

Separate silica gel

Electrostatic separator

image(29f38cf1fd).png

Separate PP PE ABS PS
Brand of Components:
All type of bearings use Japanese NSK or German SKF, image(fc63060ad8).png
The motor is SIEMENS or WEG image(50d7f87dd4).png
The reducer adopts Ruidesen image(aa91fee44b).png
Inverter image(82a871cd4c).png
Low voltage components image(a82d6929d1).png
PLC Module image(b59580fef2).png
Imported conductivity sensor is used for hot washing detection
DCS SYTEM image(b59580fef2).png
08— Customer case:
1.PP PE plastic film washing machine POLYRETEC
The PTW1000 pp pe washing line and granulating machine provides customer with a complete recycling solution.All process are fully automated and labour costs are reduced .
Located in Taiwan
image - 2025-07-03T105047.128.jpg
2.The1500KG/HPEFilm&PP WovenBagRecycling WashingLine
There are alot ofPEfilmwasteandPPwovenbagwasteinAfrica.POLYTECProvidingtheclientabigcapacityrecyclingwashingsolutions.SoclientcanusetherecycledPPPEplastic toproduct theirplasticproduct again.
Locatedin India and Zambia
image - 2025-07-03T110110.809.jpg
3.HighEfficiency1000kg/hRigidPlasticrecycling systemPolytec
This is 1000kg/h efficient LDPE rigidplastic washing solution to Qatar fromPOLYTEC
Machinery.Weequippedwithcrusherand hotfriction washerwith patent forbattery/blue drum /oilpot washing effect,the finalrigid flakes'
watercontentisabout1%,theglueandlabelpaper totallyremoved,whichcanmeettherequirements of granulationline.
Locatedin Japan .
image - 2025-07-01T095719.612.jpg
4.ThePTW2000 pesticide bottle recycling line POLYTEC .Pesticides are agriculturalchemicalsusedtopreventpestsanddiseasesandregulateplantgrowth.Theyarewidelyusedinagriculture, forestryandanimalhusbandryproduction,environmentalandhouseholdhygienetopreventpestsandepidemics,andindustrialproductstopreventmouldandmoths. Therearemanykindsofpesticides,whichcanbedividedintoinsecticides,acaricides,rodenticides,nematicides,plantgrowthregulators,etc.,accordingto their uses. According to the bottle material,itisdividedinto threecategories: PET bottles, pureHDPEbottlesandbottleswithbarrierlayers.Manypesticidebottles areproducedin farming every year
Locatedin shandongprovince ,china
image - 2025-07-03T110330.121.jpg
5.The 500KG/HLDPELLDPEHDPEPlasticFilm WashingMachine
LDPELLDPEHDPEplasticfilmwashinglinemakethecleanfilmscraps,whichcanberawmaterial formakinghighqualitypellets.Therecycledpelletscanbeused tomakeblown film,plasticbottle,injectionplastics etc.
LocatedinMoldova
image - 2025-07-03T110446.600.jpg
6.The sheet grade 2000KG/HPETFlakes WashingMachineline.
Oneof themost famousplasticrecyclingcompanybought thePET washingline fromPOLYTEC.PETrecyclinghasahugemarket.We are involvedindeveloping ourtechnologyinPET washing andPelletizing.
Locatedin Rwanda .
image - 2025-07-01T100024.245.jpg
7.PPFood ContainersPlastic WashingRecyclingLine
Moreandmorecustomers found thatthere are tremendous opportunities forbusinessinplastic recyclingfield.POLYTECprovidingthebestsolutionforplasticrecycling.SuchasHDPEbottle,drum,hollowcontainer,PPchairs,WEEEABS/PSwaste's
recycling.
Locatedin china
image - 2025-07-01T140048.600.jpg

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