The PET fiber/polyester/waste fabric pelletizing production line is to recycle and pelletize waste, scrap, inferior products and other non-woven fabrics, polyester fiber fabrics, nylon fibers, and polyester waste fabrics to make waste plastic recyclable. The PET fiber/polyester/ waste cloth pelletizing machine combines feeding, crushing, conveying, and pelletizing at one time. The extruder can choose vent or no vent according to the characteristics of the material. The pelletizing method adopts the stretch pelletizing method. Can be configured according to customer needs, single-plate double-station screen changer, no machine stop, large filter area.
PTCS Three-in-one plastic recycling machine
Recycling machine structure
Conveyor belt, crusher, extruder 1, extruder 2, pelletizing unit, water cooling unit, drying unit and storage cylinder, degassing unit, filter unit
HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PET
Belt conveyor, clamp wheel set (optional)
Screw length to diameter ratio
30/1, 32/1, 34/1, 36/1 (customized)
38CrMoAl or bimetal
Double degassing hole, single degassing hole or no degassing hole (customized)
Customization (for example: 480V 60Hz in the United States, 440V/220V 60Hz in Mexico, 380V 60Hz in Saudi Arabia, 415V 50Hz in Nigeria)
Metal detector (S+S Germany), wheel set, color master batch and additive meter, centrifugal dehydrator
It takes 50~70 days to customize the machine.
Engineers can be dispatched to customers' overseas factories to assist in machine installation
Feeding unit 1
Belt conveyor unit: The recycled waste can be directly placed on the conveyor belt to facilitate feeding, and the conveyor belt controls the feeding rate with ampere quantification.
Feeding unit 2
Clamping wheel set: It can be matched with a belt conveyor unit to feed the entire roll of film on the rack at the same time.
Cutting compaction system
Equipped with a precise temperature control and cutting system to ensure that the semi-molten plastic can quickly and stably enter the extrusion system for mixing and fusion.
The double degassing hole design of the extruder can release more ink and water vapor in the recycled material to improve the quality of the final product
Filter screen change system
The double-column screen changing system has a filter area twice as large as the general pallet screen changing system. This screen changing system can improve filtration efficiency and reduce the number of screen changes. In addition to reducing the number of screen changes, the dual-channel design allows the machine to continue to operate during the screen change process, increasing the overall production capacity of the machine and reducing waste.
Pelletizing unit-stretching pelletizing system
The strand pelletizing system includes a cooling water tank, strong wind drying and pelletizing machine. The cooling water tank is used to cool the plastic strips drawn from the extruder.
The recycled particles of the product can be 100% directly put into the film blowing machine or pipe extruder production line for reuse.
High security protection: ensure the security of personnel and equipment
Emergency protection (to stop the equipment during emergency)
High-speed transmission warning (yellow painting sign)
Lower energy consumption and higher production
Rely on a special-design control program and process monitor to achieve lower energy consumption.
Higher production is obtained under the same equipment specification, increasing output, reducing energy consumption.
Provide a complete set of solutions: factory design, equipment and auxiliary machine, fast response service system (online + underline)
HMI PLC control：Ergonomic touch screen, easy operation, high stability and low maintenance cost.
Process formula memory: According to the formulation and logic of different materials to set parameters, it can easily load the saved process formula from the formula storage system, to make the process simpler.
Remote diagnosis and data transfer: Combined with Bluetooth and modules, realize remote data transfer and monitor, fast diagnosis.
Preheating: Preheat the equipment in advance according to the formula, to save labor.