Waste Heavy Surface Printed Film Recycling Pelletizing Line
Name: Waste Heavy Surface Printed Film Recycling Pelletizing Line
Raw materials: pre washed sheet, PE / PP printing roll / film
Usage method:
Features
Recovery Materials
Model | PTCS80 | PTCS100 | PTCS130 | PTCS150 | PTCS185 |
Screw diameter（mm） | 80 | 100 | 130 | 150 | 185 |
L/D | 18-42 | ||||
Rotating speed (rpm) | 10-150 | ||||
Capacity(kg/h) | 150-250 | 200-350 | 450-600 | 600-700 | 800-1200 |
Model | PTCS Three-in-one plastic recycling machine |
Final product | Plastic pellets |
Recycling machine structure | Conveyor belt, crusher, extruder, pelletizing unit, water cooling unit, drying unit and storage cylinder, degassing unit, filter unit |
Recyclable materials | DPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
Production capacity | 100-1200KG/H |
Feeding system | Belt conveyor, clamp wheel set (optional) |
Screw diameter | 65~185mm (customized) |
Screw length to diameter(L/D)ratio | 30/1, 32/1, 34/1, 36/1 (customized) |
Screw material | 38CrMoAl or bimetal |
Degassing hole | Double degassing hole, single degassing hole or no degassing hole (customized) |
Filtering system | Double-cylinder filtration |
Pellet type | Hot die-cutting type (water-ring cutting) |
Cooling method | Water cooling |
Voltage | Customization (for example: 480V 60Hz in the United States, 440V/220V 60Hz in Mexico, 380V 60Hz in Saudi Arabia, 415V 50Hz in Nigeria) |
Optional accessories | Metal detector (S+S Germany), wheel set, color master batch and additive meter, centrifugal dehydrator |
Delivery date | It takes 50~70 days to customize the machine. |
Warranty | One year |
After-sales service | Engineers can be dispatched to customers' overseas factories to assist in machine installation |
Feeding unit 1
Belt conveyor unit: The recycled waste can be directly placed on the conveyor belt to facilitate feeding, and the conveyor belt controls the feeding rate with ampere quantification.
Feeding unit2
Clamping wheel set: It can be matched with a belt conveyor unit to feed the entire roll of film on the rack at the same time.
Degassing hole
The double degassing hole design of the extruder can release more ink and water vapour in the recycled material to improve the quality of the final product
Filter screen change system
The double-column screen changing system has a filter area twice as large as the general pallet screen changing system. This screen changing system can improve filtration efficiency and reduce the number of screen changes. In addition to reducing the number of screen changes, the dual-channel design allows the machine to continue to operate during the screen change process, increasing the overall production capacity of the machine and reducing waste.
Pelletizing unit
The hot die pelletizing system can immediately pelletize the melted plastic material after extrusion. Immediately after cutting the pellets, it enters the water ring for cooling. The particle shape and size are average, conducive to re-production in various extruders and injection molding machines.
Cutting compaction system
Equipped with a precise temperature control and cutting system to ensure that the semi-molten plastic can quickly and stably enter the extrusion system for mixing and fusion.
The recycled particles of the product can be 100% directly put into the film blowing machine or pipe extruder production line for reuse.
High security protection: ensure the security of personnel and equipment
Emergency protection (to stop the equipment during emergency)
Limit switch
Protective cover
High-speed transmission warning (yellow painting sign)
Lower energy consumption and higher production
Rely on a special-design control program and process monitor to achieve lower energy consumption.
Higher production is obtained under the same equipment specification, increasing output, reducing energy consumption.
One-stop service
Provide a complete set of solutions: factory design, equipment and auxiliary machine, fast response service system (online + underline)
Intelligent control
HMI PLC control：Ergonomic touch screen, easy operation, high stability and low maintenance cost.
Process formula memory: According to the formulation and logic of different materials to set parameters, it can easily load the saved process formula from the formula storage system, to make the process simpler.
Remote diagnosis and data transfer: Combined with Bluetooth and modules, realize remote data transfer and monitor, fast diagnosis.
Preheating: Preheat the equipment in advance according to the formula, to save labor.
1. Filtration before degassing
This machine recovers the reprinted recovery material, which is filtered before the degassing so that it can ensure high quality degassing effect, produce better particles.
2. Triple degassing
In addition to the double degassing of the first extruder, the breathable blocks (at the first and second extruder junctions) serve as the third degassing section to further remove ink and excess moisture from the recycled material.
3.Improved pelletizing is more rapid and more stable
The improved pelletizing design is now used in the printing of the BOPP film recovery effect. In addition to pulverization, the pulverization unit also uses the thermal energy generated by the operation to heat the plastic material. The tightening step dramatically enhances the stability from the pulverization unit to the proposal section. Highly stable feeding ensures the stable capacity of the machine.
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