PP woven bag BOPP CPP film pelletizing line
Name: PP woven bag BOPP CPP film pelletizing line
Raw materials: foam film, plastic sheet, telescopic film, waste plastic bag
Usage method:
Granulator
Cases
Model | PTCS80 | PTCS100 | PTCS130 | PTCS150 | PTCS185 |
diameter（mm） | 80 | 100 | 130 | 150 | 185 |
l/d | 18-42 | ||||
Speed (rpm) | 10-150 | ||||
Output（kg/hr） | 150-250 | 200-350 | 450-600 | 600-700 | 800-1200 |
Model | PTCS Three-in-one plastic recycling machine |
Final product | Plastic granules |
Structure | Conveyor belt, agglomerator, extruder, pelletizing unit, water cooling unit, drying unit and storage silo, degassing unit, filtration unit |
Raw materials | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
Output | 100kg~ 1200kg/hr |
Fending system | Conveyor belt, Traction device (optional) |
Screw diameter | 65~180mm(customized) |
L/D | 30/1, 32/1, 34/1, 36/1 (customized) |
Screw material | 38CrMoAl or double alloy |
Degassing hole | Double degassing hole, single degassing hole or no degassing hole (customized) |
filtering system | Double piston filter |
Granulation method | water ring die face cutting |
Cooling method | Water cooling |
Voltage | Customized (Example: America 480V 60Hz, Mexico 440V / 220V 60HZ, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz) |
Optional accessories | Metal detector (S+S Germany) , clamp group, color master batch and additive meter, centrifugal dewatering machine |
Delivery day | Customized machine needs 50 ~ 70 days. |
Warranty | One year |
After-sales service | Engineers available to service machinery overseas |
Feeding unit 1
Belt conveying unit: The recycling waste can be placed directly on the conveyor belt, and the conveyor belt is used to control the feed rate.
Degassing system
The double-degassing hole of the extruder can release more ink and moisture in the material to improve the quality of the final product.
Filter system
The double-piston filter system has twice as larger than the general plate filter. This filter system can increase the efficiency and reduce the frequency of replacing the filter. Besides, the design of the double flow path allows the machine to keep operating in the process of replacing, to improve the total capacity and reduce waste.
Pelletizing system
The water ring die face cutter can immediately granulate the plastic material after extrusion, then immediately enters the water ring to cool down. The shape and size of the granules are average, which allows to be used again in extruder and injection molding machine.
Product
The recycled granules can be used directly into the film-blowing machine or the pipe extruder line again.
High security protection: ensure the security of personnel and equipment
Emergency protection (to stop the equipment during emergency)
Limit switch
Protective cover
High-speed transmission warning (yellow painting sign)
Lower energy consumption and higher production
Rely on a special-design control program and process monitor to achieve lower energy consumption.
Higher production is obtained under the same equipment specification, increasing output, reducing energy consumption.
One-stop service
Provide a complete set of solutions: factory design, equipment and auxiliary machine, fast response service system (online + underline)
Intelligent control
HMI PLC control：Ergonomic touch screen, easy operation, high stability and low maintenance cost.
Process formula memory: According to the formulation and logic of different materials to set parameters, it can easily load the saved process formula from the formula storage system, to make the process simpler.
Remote diagnosis and data transfer: Combined with Bluetooth and modules, realize remote data transfer and monitor, fast diagnosis.
Preheating: Preheat the equipment in advance according to the formula, to save labor.
The PTCS granulator manufactured by Polyretec is specifically designed to recycle PE (HDPE, LDPE, LLDPE) and PP packages. In addition to clean material (waste generated by the production line), other materials such as plastic with printed surface, washed or crushed material, they can all be recycled with PTCS.
Suitable waste includes: plastic bag, factory waste, food packaging waste, various plastic bag, shrink film, bundle mask, agricultural film, PE & PS foaming material, disposable tableware, PP silk, woven bag, ton bag and the hollow molding and injection products
Application of plastic recycled waste The recycled plastic granules produced by PTCS can be used immediately for production lines. It is most commonly used in the production of bag-blowing machine and the water pipe extruder. 1. Clean plastic - plastic product production plant inhouse leftover The average amount of waste of plastic production factory (bag-blowing factory, bag factory and printing factory) is five percent of total production. Recently, the problem of waste recycle in plastic factory is also gradually attacked by the price of petroleum and virgin materials. The use of recycled plastic materials can greatly reduce the cost . The inhouse leftover from plastic product production (Example: defective product of film roll), the quality of recycled material is up to 98% of the virgin material. Many producers currently choose to use recycled materials, which of the quality is relatively close to virgin materials. This method can reduce the cost of raw materials and improve the market value of the product. 2. Dirty plastic - water washing waste, containing impurities In response to the needs of different guest groups, the PTCS machine can also be used to recycle the water-washed waste (abandoned plastic film, agricultural film, cover film for building engineering ...). The thermal energy generated by the PTCs is used to heat the waste after the water was washed, and the extra moisture in the water can be removed. In the portion of the extruder, the double degassing system can remove moisture and ink. The plastic granules produced by the washed raw material is mostly used to produce garbage bags, the engineering film, plastic film for clothing and water pipe. Colors / additive can be added to change the color and status of granules.
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film-blowing plant
The remaining cutting waste after film production (the waste after the stamping process of the brake bag), which can effectively recycle the entire volume plastic film and the plastic sheet. With high quality, allowing the recycled plastic granules to be almost the same, and can be placed directly into the film to produce online production.
PP woven bag factory
Pumping yarn, woven bag, ton bag and non-woven produced by PP woven factory can be recycled by PTCs, and can also be used to produce online recycle.
professional recycling factory
Professional recycling plants acquire abandoned plastic materials in all areas. After washing, these plastic wastes can be fabricated again with PTCS. Colors / additive can be added to change the color and status of granules.