ABS/PS Shell Crushing Washing Production Line
ABS/PS Shell Crushing Washing Production Line
Name：ABS/PS Shell Crushing Washing Production Line
Raw materials: all kinds of TV shell, computer shell, refrigerator shell, etc
Usage method：
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Product Introduction
Application
Technical Characteristics
Product Description
Project parameters
Customer
ABS PS household appliance shell crushing washing recycling production line is mainly used for processing various kinds of television shells, computer shells, refrigerator shells, washing machine shells, air conditioner shells, car battery shells, electric vehicle battery shells and other waste large-sized hollow household appliance shells, by dismantling and crushing, saltwater flotation, dehydration and drying, rubber bounce separation and electrostatic separation, to separate impurities and metal in the materials and obtain high-purity engineering raw materials for re-use.
Firstly, dismantle the waste hollow-type ABS PS appliance shells and break them into small pieces, then remove surface stains by high-speed friction scrubbing, then wash out some impurities by saltwater washing, then clean with clean water, then dry by centrifugal dehydration and hot wind drying, then use bounce separator and electrostatic separator, so to separate out metal, rubber and impurities and finally to obtain various kinds of high-purity engineering raw materials. The obtained clean household appliance shell flakes can be made into pellets for re-use.
01 — Product Introduction
02 — Scope of Application
◆ ABS HIPS Television shell
◆ ABS washing machine shell
◆ Refrigerator shell
◆ Air conditioner shell
◆ PS car, electric car battery shell
◆ The crushing system adopts a wear-resistant design to ensure long time continuous, and stable system running
◆ The high-speed centrifugal cleaning system applies the corresponding blade striking force to different materials at the most suitable rotation speed, and the cleaning effect is good
◆ The dry electrostatic separator mainly uses the high-voltage electric field separation principle to separate materials based on different charge levels of other materials in the same unit voltage electric field. There is no waste gas/water / solid waste generation, and environmentally friendly.
◆ The specially designed air-flow winnowing system can effectively separate light materials such as sponges and dust in dismantling and sorting of household appliances and improve the purity and recycling rate of various materials
◆ The solid magnetic drum-type magnetic separation system efficiently separates the iron and steel in the material and controls the purity of the iron and steel material. By its unique working method, it is not easy to absorb impurities when separating the iron and steel
◆ The entire line is automatically controlled, with associated operation between the units of the system and high automation degree
◆ Circulating water is used to ensure the cleaning effect while reducing water consumption
◆ After theoretical calculations and multiple actual measurements, the details of the mechanical operation of the crushing, washing, and drying parts are adjusted to avoid material loss due to excessive processing
◆ The production line can be equipped with a sewage and wastewater treatment system to recycle and reuse the sewage through sedimentation and filtration and meet environmental protection discharge standards and solve your worries
◆ This system needs to be equipped with an online brine filtration and reuse device to realize the recycling of brine and ensure separation purity.
◆ According to the experience of the PS/ABS washing and recycling line operated by our company in Europe, after separating through the brine, the purity of the material is about 90-92%.
03 — Technical Characteristics
In household appliances such as refrigerators, air conditioners, televisions, washing machines, PP, PS, ABS, PVC, and other plastic materials account for a large proportion, and the value of this plastic is relatively higher compared to other plastic. Therefore, how to quickly and conveniently separate plastic in home appliances is also an urgent concern for industries such as recycling.
04 — Product Description
The recyclable resources in home appliances are not just plastic. Therefore, after crushing waste home appliances, firstly sort out various metal resources and then sort the crushed plastic materials, and other waste plastic products to be sorted should also be crushed condition. Even if it is not, we also have a plastic crusher to crush plastic products for easy sorting. Therefore, waste plastic sorting can also be said as the removal of impurities in plastic crushed materials.
Sorting process reference: mixed plastic crushing material → feeder (uniform convey material) → saltwater floating tank (remove heavy materials such as stones and metals, leave various plastic and other light floating materials lighter than saltwater) → plastic crusher (crush the mixed plastic) → clean water washing tank (clean the plastic, and classify the plastic according to the materials) → dehydration machine(remove water) → dryer (dry cloth) → silicone separation machine (remove rubber, silica gel and other impurities, so to obtain relatively clean plastic, according to the different materials, the purity is 99%+).
05 — Plastic Separation and Recycling Process
06 — Customer
07 — Project parameters
Model | Capacity | Installation power | Space | steam | Compressed air | Water |
ABSPS500 | 500kg/h | 120kw | 250m2 | * | 0.5m3 | 2m3 |
ABSPS1000 | 1000kg/h | 250kw | 400m2 | * | 0.5m3 | 2-5m3 |
ABSPS2000 | 2000kg/h | 370kw | 600m2 | * | 0.5m3 | 3m3 |
06 — Unit consumption
No | Name | Consumption/ton | No | Name | Consumption/ton |
1. | Electricity | 50-80kw | 3. | Clean agent (option) | 0-3kg |
2. | Steam(option) | 0-100kg | 4. | water | 0.8-1.5T |
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